Fabiyi Sunday Isreal, CMRP

Led the execution of complex electrical and mechanical projects across plant machinery, utilities, and facilities, ensuring timely delivery and operational readiness.

Developed and implemented strategic maintenance cost control measures, optimizing expenditures and enhancing asset lifecycle management.

Drove operational excellence and cost optimization initiatives, including process re-engineering and performance measurement systems, to improve efficiency, reduce costs, and elevate product quality.

Oversaw the design, maintenance, and compliance of all technical installations and machinery with global standards, ensuring sustained reliability and operational integrity.

Developed and executed technical function strategies, aligning plant performance with organizational goals and making critical decisions to ensure high availability of utility services.

Spearheaded capability development programs, enhancing technical proficiency across teams to support continuous improvement initiatives.

Implemented continuous improvement strategies, leading to optimized processes and increased operational effectiveness.

Collaborated with various departments to identify skill gaps and develop targeted training interventions, improving overall team performance.

Ensured 100% availability and reliability of all essential utilities, including compressed air, cooling water, steam, and CO2, across multiple factory sites.

Managed comprehensive asset care for utilities across beverage bottling, bakery, water treatment, effluent treatment, sewage, and CO2 plants.

Executed energy saving and cost optimization projects, significantly reducing operational expenditures and enhancing sustainability.

Developed and implemented a robust asset care policy and strategy, improving long-term utility performance and operational resilience.

Managed external vendors and contractors, ensuring SLA compliance and efficient delivery of services for maintenance and reworks.

Facilitated automation and minimized downtime for an 8 Krones Bottling Line, significantly improving production efficiency and output.

Managed calibration activities, software modifications, and parameter registrations, ensuring optimal performance and accuracy of automated systems.

Accessed and trained shift and electrical technicians in automation, enhancing their capabilities and reducing reliance on external support.

Developed and maintained a comprehensive database of plant automation information, supporting data-driven decision-making and continuous improvement.

Supported the production team in translating technical requirements into new product/recipe developments, ensuring seamless implementation of modifications.

Established and led the Controls and Automation (C&A) Department, overseeing manufacturing systems software management and optimal spare inventory.

Designed, fabricated, and installed 4-in-1 automation training simulators, enhancing technical capabilities of the workforce.

Implemented continuous improvement plans and executed strategies that minimized machine downtime to achieve excellent availability rates and line efficiencies.

Orchestrated the design and implementation of manufacturing technology to automate production processes, significantly improving output and quality.

Managed maintenance planning and execution, optimizing cost management and ensuring efficient installation and commissioning of machines and equipment.

Coordinated and delivered technical training programs for operational and technical manpower, fostering skill development and gap closure.

Implemented training initiatives focused on autonomous maintenance and shopfloor empowerment, improving equipment reliability and team self-sufficiency.

Developed and managed training schedules and materials, ensuring comprehensive coverage of critical technical areas.

Ensured high reliability of automated process lines and equipment, including Krones and Sidel systems, through expert maintenance and troubleshooting.

Managed PLC hardware and software maintenance, troubleshooting, and repairs for Siemens systems, minimizing operational disruptions.

Implemented preventive maintenance planning and schedules using Coswin (CMMS), optimizing maintenance cycles and reducing unplanned downtime.

Drove downtime minimization and optimum line efficiency initiatives, contributing to significant improvements in production output and operational continuity.

Conducted condition-based monitoring and predictive inspections, proactively identifying and resolving potential issues to enhance asset longevity and performance.

Delivered hands-on training to technicians and operators on various electrical and instrumentation systems, improving overall team competency.

Developed customized training modules for new equipment and process upgrades, ensuring smooth adoption and reduced learning curves.

Assessed training needs and designed effective programs that addressed critical skill gaps, contributing to enhanced plant performance and safety.

Performed expert maintenance and repair of Krones Inspection Machines, including Linarontics, Checkmats, FBI, and FCI systems, ensuring high-quality product inspection.

Managed the maintenance and repair of Videojet Coding Machines, ensuring accurate and consistent product coding.

Oversaw spare parts management for all inspection and coding machines, optimizing inventory levels and reducing machine downtime.

Executed system software and data backup procedures, safeguarding critical operational data and ensuring system resilience.

Spearheaded automated process plant maintenance, ensuring high reliability and efficiency of critical production systems.

Managed PLC troubleshooting and maintenance for Siemens S7-300 and Allen Bradley RSLogix-500 systems, resolving complex control issues.

Oversaw the installation, maintenance, and calibration of field instruments, including load cells, transmitters, and PID controllers, ensuring accuracy and optimal performance.

Designed and built electrical and instrumentation control panels, enhancing system functionality and safety.

Supervised external contract projects and managed electrical/instrumentation spare inventory, optimizing resource allocation and project delivery.

Oversaw the operation and maintenance of the Detergent Spray Drying Plant, ensuring continuous production and quality control.

Monitored and controlled the automated detergent plant using Computer Control System (CCS) and SCADA, optimizing process parameters.

Performed comprehensive troubleshooting and repairs for process control and instrumentation systems, minimizing downtime and production losses.

Maintained automated systems, including Siemens S7-300 PLCs, ensuring their reliable operation and integration.

Facilitated and implemented TPM/5S methodologies, improving workplace organization, safety, and operational efficiency.

Operated and maintained various production machines, ensuring adherence to operational standards and production targets.

Performed routine inspections and preventive maintenance on equipment, identifying and resolving minor issues to prevent breakdowns.

Collaborated with the production team to optimize machine performance, contributing to improved output and product quality.

Managed power switching and loading operations, ensuring continuous and stable power supply for various facilities.

Operated and maintained 850KVA generators, conducting routine checks and minor repairs to ensure optimal performance.

Performed general facility maintenance, including electrical, plumbing, and refrigeration/air conditioning systems, ensuring operational integrity.

Maintained detailed maintenance department records and documentation, facilitating efficient tracking and reporting of activities.

Assisted senior engineers in routine maintenance tasks, gaining hands-on experience with industrial equipment and systems.

Learned about maintenance department records and documentation processes, contributing to organized data management.

Participated in troubleshooting and repair activities, developing foundational skills in electrical and mechanical systems.